Please check your email for further instructions. 3. Circular knitting on a circular needle. This is where the spools of thread are positioned as the fabric is being knit together. 2. Get contact details & address of companies manufacturing and supplying Circular Knitting Machines, Circular Machine across India. Santoni, the Italian knitting machines leader productor has its headquarters in the city of Brescia, Lombardy. It can be categorised into single jersey and double jersey. Machine Components. This is often seen as a gag when a sweater loop gets torn, but unfortunately, this can really happen with when this type of machine is used. There is also a needle detector on the machine that shows you whether or not there are flaws on the current needles that are being used. I prefer to use Germany Groz Beckert needles, but use whatever feels best for you needs. Processes; Circular Knitting; LYCRA® Fiber Selection for Circular Knit Fabrics. When you have a large circular knitting machine, this is the part that is designed to hold the yarn before it is fed into the machine. In this guide, I am going to talk a little bit about circular knitting machines, the different types that are available to you, the technology behind the machines, and teach you how to use them so that when you purchase your own circular knitting machine, you will have all of the information that you need to start knitting. A knitting machine is a device used to create knitted fabrics in a semi or fully automated fashion.. Parts of a circular knitting machine that you should be aware of include: Of course, one of the main parts of this machine that you are going to need to consider is the needles. The other option is a lateral creel, which is a large structure that feeds the machine from both sides. The fabric produced every hour can turn into around 380 T-shirts. With these machines, you can create garments that are made from a number of different materials as well as yarns that vary in thickness, color, and texture. Save my name, email, and website in this browser for the next time I comment. This is called the needle bar, and it will move back and forth as another bar pressed down on the needles to release the yarn and create a stitch. If you would like a visual to help you understand how the different parts of this machine work together, here is a video that shows the process of a circular weft machine. 1” of knitted yarn. [4], Detection of faults during production of knitted fabric with circular knitting machine (CKM) is crucial for improved quality and productivity. Turn the crank in a clockwise fashion so that it pulls the yarn tight as you loop it on every other hook. Do this until you have gone around the machine one full cycle, and then loop the yarn over the original hook again. Wool production on single jersey machines tends to be limited to 20 gauge or coarser, as these gauges can use two-fold wool yarns. Process for forming loop pile stitches with a circular knitting machines having a cylinder for socks or stockings, comprising the step of knitting a row of knitting with part of the needles not knitting at one feed and raised with respect to the needles knitting at said feed, wherein proximate to said feed the needles not knitting are subjected to a controlled lowering. Circular knit is made with a machine that knits the fabric in a continuous circle (tube); the weight is “light.” The fabric is thin. It could be formed garment by simple cut and sew. Start by feeding about 12 inches of yarn into the center of the machine. Since 2015 Terrot Italy S.r.l. 2. This is basically the round part of the machine where the needle track is situated. Knitting is worked in rounds (the equivalent of rows in flat knitting). The high quality standard can be guaranteed incorporating appropriate quality assurance. Knitting machines can be broken down into two main types, so before you decide to purchase one, decide which type of knitting you will be doing with the machine more often. We continue the further development of our product spectrum on the basis of this broad fund of expertise. 4. Search for "knitting machine" in these categories. Different types of fibres are used to produce yarn. Modern machines are fitted with computers that can help you monitor the speed of the machine, the number of revolutions each minute, the length of the yarn that is remaining on the spools, and the reason that the machine stops. The yarn is guided into the machine with pegs and sensors that work together to keep the yarn form becoming tangled as it is fed into the machine. Complex further processing steps are omitted completely. Fully fashioned knitting machines, sometimes referred to as straight bar machines or cotton machines, are traditionally used to produce plain classical-styled sweaters. The Special features of body size circular knitting machines are: • Programmable, computer controlled patterning and knitting Any variation to the knitting process needs to be investigated and corrected. Some of the most common articles of clothing that use this type of knitting are socks and mittens. If you want to add a pom pom to the top of the hat, simply create the pom pom using yarn, and secure it where you created the knot. With 40+ years in the textile industry and 20 years of circular knitting machinery development and production, we are confident we can provide you with a tailored solution to you needs. The knitting process starts by doing the knit stitch and then the purling. has been known for the production of single jersey circular knitting machines of the traditional “Pilotelli Macchine Tessili” brand at the production site in Cazzago San Martino. The production of braiding machines in Albstadt has been under way at full capacity since the beginning of 2019; sales of the machines had long been based in Albstadt. When you use a circular knitting machine, there are quite a few knit options that you can consider, but the most common knit stitches that you will use for most garments include: To create a hat on one of these machines, you will need to start by choosing the yarn that you want to use for the project. Unlike the stockinette stitch done with straight needles wherein you need to purl on the wrong side, circular stockinette stitch only requires you to knit on every round such as in the video below. When you use this machine, you are not going to move the needles, by hand, which means that some type of motor will be required to ensure that it gets the job done. Effective yarn separation makes it possible to process all types of yarn. Later, circular needles were invented, which can also be used to knit in the round. The perfect interaction between knitting machine needles and system parts guarantees an even, flawless loop formation process. Spray lubrication that can be misted from a container is a great option that will ensure that you do not get oil on the yarn that you are using to make clothing. Each sinker is designed with two main parts, the nose and the breast, which work together with the sinker cams. Find here Circular Knitting Machines, Circular Machine manufacturers, suppliers & exporters in India. This means that you will easily be able to make anything that you want to give as a gift to your friends and family this holiday season. Boost your creativity with coarse and fine knit and wear garment in all sizes. Thus it’s essential to obtain an optimal balance of yarn count and machine gauge in order to ensure the best knitting performance for a specific machine gauge and structure, with a high machine efficiency and minimum fabric fault rate. As you can see, a circular knitting machine can shave a lot of time off of the knitting process. kathy@xdknitmachinery.com. Since this is one long pattern, if something happens to the yarn, it can unravel the entire garment. It is a stitch that is carried on the knit cam in the machine, and the loops are replaced with new yarn each row. There are usually many active stitches on the knitting needle at one time. Each production shift should check the automatic stop device and safety device. View reliable Knitting Machine manufacturers on Made-in-China.com. of 159. knitting factory soft knit icon knit knittinf factory textile design icon tailoring icon knit pins fashion clothes icons tailor sheep knit. Fabrics are either produced as a single knit jersey or a double knit jersey. 1.Daily maintenance of circular knitting machine. Post: Process of Manufacturing Knitted Fabrics This article was written by Jeawin of The Zhenlihua, a leading china circular knitting machine manufacturer, supplier & exporter.The company was committed to the researching, developing, producing and selling of circular knitting machines. The easiest way to create a pom pom is to wrap yarn around a piece of cardboard. See knitting machine stock video clips. Finally, the yarn is fed through the final feeder into the needle where the knitting process begins. The knitting industry can be divided into four main sectors. Do you like knitted socks, sweaters, and other articles of clothing, but you never have the time to sit down and knit? The sinker pulls down the loop and holds it in place while the needle pushes the yarn into the loop. Common products that might produce with circular knitted fabric are T-shirts. Fed from above the knitting elements, yarns move from the creel through guides to stop-motion controls above the machine, then back down through tension controls and yarn-feeding devices to the knitting elements. Differents Parts of Latch Needle has been showed below: 1. Welcome to Leader in Knitting Machinery Since 1997. These two 1×1 Interlock structures are joined by interlocking sinker loops and thus produce interlock structure. of 159. Most fabrics are then slit open in the finishing stages after dyeing. Yarn in package form ↓ Place the yarn package in the creel ↓ Feeding the yarn ↓ Set the m/c as per design & GSM ↓ Knitting ↓ Withdraw the roll fabric and weighting ↓ Roll marking ↓ Inspection ↓ Numbering ↓ Dispatching. There are also negative feeders that function using tension that are used on some machines. There are two types of cams that you may find in the machine. Note: The knitting machine comes pre-loaded with approx. flat and circular machines, knitting garment-length sequences, which have a timing or counting device to initiate an additional garment-length programming (‘machine control’) mechanism. To ensure that this machine functions as it should, it is important to know a little bit about the different parts. The main difference is that you can keep going with a circular machine because there is not going to be a start and a stop point because you are knitting without seams. The positive feeders, which is also known as the MPF, is designed to give positive feed to the machine at the speed that it needs it. Yarn will remove easily from hooks if you turn crank either way. Knitting a pair of socks, for example, via conventional methods, could be a day or two's work, even for the most seasoned knitter. In this machine, yarn count basically dependent on the needle pitch. Wuli Industrial District, Quanzhou CityFujian Province, China, +86-135-0505-2529 Tuck Stitch – This is also a common type of stitch. There are no breaks or seams in the design, which makes the sweater have a horizontal pattern when it is complete. The loops are formed by knitting needles and the jersey machine has one set of needles. Magnet tensioner. In double jersey machines, needles are installed both in the cylinder and in the dial, while single jersey machines use needles and sinkers. Other clothing that can be created with one of these machines includes polo shirts, t-shirts, skirts, dresses, sweaters, socks, and more. Thanks to the potentiality and versatility of their machines, the company has moved from the production of machines for underwear, to the last conquest; the production of machine for knitwear (circular knitting machines). High-Speed Single Jersey Circular Knitting Machine – This is a single knit machine that is a little more versatile, which means that it can be used for multiple types of fabric. This knitting is worked in rounds in a spiral. Knitting is worked in rounds in a spiral. Then, the yarn goes through a tube to the positive feeder and the yarn carrier. With a positive feeder, the yarn is fed through using loops that maintain a specific speed so that the knitting is consistent. Originally, circular knitting was done using a set of four or five double-pointed needles. Most yarns will work in these machines, but some brands may not accommodate bulky yarn, so make sure to check if you use this type of yarn frequently. The Basics of a Circular Knitting Machine. They can be small or large circular machines that take up an entire room. There are numerous types of knitting machines, ranging from simple spool or board templates with no moving parts to highly complex mechanisms controlled by electronics. The slot or Saw Cut: This slot receives the latch blade. It may not require a lot, but if you do not keep it in good condition, it will need to be replaced more frequently. One of the most important parts of any circular knitting machine is the yarn feeding system. Double Jersey Circular Knitting Machine. A popular Mayer & Cie. circular knitting machine for single jersey fabric, the Relanit 3.2 HS, produces 12,672,000 stitches per minute. Foshan Chiyang Mechanical Equipment Co.,Ltd a professional manufacturer of Circular knitting machinery,have most advanced Fukuhara skill & technology ,only focus on single/ double jersey jacquard with 4/6 color striper machines producing Foshan ChiYang Machinery Co., Ltd. was established in 2007, we are located in Foshan city Guangdong Province. In fact, there is even a conversion kit that you can use to interchange fleece, terry, and single jersey with this machine. Cut off any excess yarn, and your hat is complete. 15,846 knitting machine stock photos, vectors, and illustrations are available royalty-free. Body size circular knitting -- The cylinder needles knit the tubular fabric. Knitting a pair of socks, for example, via conventional methods, could be a day or two's work, even for the most seasoned knitter. When the garment is complete, the gripper will clamp down on the yarn as scissors cut the garment from the spool. It exists in different sizes or diameters, though it’s depending on the field of application. Circular knitting machines always produces a tube-shaped fabric. In order to optimize the speed that these machines function at, there are inverter drives that can adjust the speed at any time. With a fiber for every fabric, LYCRA® fiber can improve the comfort and fit of any circular-knit garment. These cams are stationary, but the needles will move around their position. You should remove and discard this yarn prior to using the machine with your own yarn. Make sure to fit the hat to your head before you create a double knot to secure it. This results in increased fiber fly, which is deposited in and on the knitting machine. Fully Fashioned Knitting. This is typically found on the underside of the machine. Circular knitting is when you create something that has a circular pattern without leaving a seam behind. Circular knitting (also called "knitting in the round") creates a seamless tube. The first is a circular rack that is positioned above the machine. There are machines where the needles are anywhere between 3.6 millimeters apart to nine millimeters apart, so you can create garments with thick, bulky thread or something that has small threads so that you have a much tighter knit. Crank the handle to pull the yarn into position, and then hook the yarn on the hook that holds the beginning of the garment in place. The needles & sinkers in the machine are arranged in a circle. Knit and Purl – This is a combination of two different stitches; the knit stitch is a V-shape while the purl stitch is more of a semi-circle. In most cases, the knit pattern that is used is intricate, so this machine has a lot of moving parts that reduces production time drastically. The thread guide is located close to the needle so that it can catch any inconsistencies in the yarn before it is stitched together. Post: Process of Manufacturing Knitted Fabrics This article was written by Jeawin of The Zhenlihua, a leading china circular knitting machine manufacturer, supplier & exporter. The high quality standard can be guaranteed by incorporating appropriate quality assurance. Keep the knitting parts and winding parts clean. Seamless knitting technology is not a new concept. The LYCRA® brand offers a large variety of differentiated elastane fibers for circular knit fabrics. The stitch is much closer together with a double knit because it is effectively twice the amount of stitches in the same amount of space. The form varies from the filament to staple fiber yarn. These include fully fashioned, flat-bed knitting, circular knitting and warp knitting. The first is a needle cam that is designed to help the needle move. The brand STOLL as a part of the Karl Mayer Group is a leader in flat-knitting machine technology. Originally, circular knitting was done using a set of four or five double-pointed knitting needles. Please check your entries and try again. The simplest of the two major weft knitting machines is a jersey machine. Process Flow Chart of Circular Knitting Section is as follows: Sample Fabric ↓ Design analysis ↓ Machine Selection ↓ Machine Setting for the Required Design ↓ Knitting of the Fabric ↓ Conform Required Quality ↓ Withdraw the Rolled Fabric and Weighting ↓ Inspection ↓ Delivery. Circular Knitting Machines may divide into two different types. When knitting circularly, the knitting is cast on and the circle of stitches is joined. The two machine types are: This machine is designed to knit the yarn in a vertical fashion, so you will notice that the fabric will have yarn running lengthwise in the finished garments. You can even make pajamas and leggings with a circular knitting machine. The sinker is the part of the machine that coordinates with the needle to create a stitch. It has been used in the past for hosiery production and it has been well-known throughout the industry since the 1980s. The second type of needle is called a spring bearded needle, and it is designed with a much larger hook and a small spring surface that will bounce the yarn into place. The inverter will also need to be maintained because it is designed to rotate as the machine is in use. Try these curated collections . The sensors are the contactless type to prevent voltage peaks. The word is derived from knot, thought to originate from the Dutch verb knutten, which is similar to the Old English cnyttan, “to knot”. In other words, the new and the old loop will intermesh in the pattern. This machine is used for the manufacturing of knit fabrics can be divided into machines with individually driven needles and needle bar machines. In this machine, yarn count basically dependent on the needle pitch. Outside of clothing, you can make curtains, towels, blankets, interior linings, and more. Circular knitting Circular knitting or knitting in the round is a form of knitting that creates a seamless tube. Notify me of follow-up comments by email. We build the right circular knitting machine for every use: Our machines start at a diameter of 8 inches, for collars, for instance, up to 48 inches, for mattresses. Knitted fabrics on large-diameter circular knitting machines are manufactured as endless tubular fabric with a circular array of knitting needles. Here is a video that shows how to feed the yarn through a smaller circular knitting machine that you may have at home. Sewing Flow Chart of T-shirt Manufacturing Process, Flow Chart of R&D Section in Textile Industry, Process Flow Chart For 100% Polyester Dyeing, Flow Chart of Finishing Layout in Garment Factory, Manufacturing Process Flow Chart of Acetate Fiber, Flow Chart of Burn Washing on Knit T-shirt, Organogram of Sample Section in Garments Industry, Flow Chart of Yarn Path for Circular Knitting Machine, Flow Chart of Accessories Management in Garments Industry. It widely used in the knitting industry. Circular knitting. A seamless bra having a pair of breast-receiving cups knitted on a circular knitting machine was invented as long ago as 1970 [20]. This category presents Embroidery Machine, Circular Knitting Machine, from China Knitting Machine suppliers to global buyers. Circular knitting is also used for stock manufacturing. Typically, a knitting machine such as this will be used as a way to produce a lot of items in a relatively small amount of time. Typically, the fabric resembles a mesh-like fabric, and it is often seen on, Flat – Flat knitting is when you go back and forth across the garment that you are creating. Interlock structure is a double faced Interlock structure which consists of two 1×1 Interlock structures. 3. Warp knitting can be divided into three different types of knitting, all of which can be created using this machine. Standard circular knitting machines are able to produce very fine structures due to the gentle nature of the knitting process, and have high output capacity. Circular knitting is a form of knitting that creates a seamless tube. Basically, there are three types of needles that you can choose between. This yarn is knitted on the machine in the factory as a quality assurance step to insure that your machine is in perfect working order at the time of purchase. In general, there are two different ways that the yarn feeding system can work. 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Exporters in India secure it also existed as Jacquard machines factory textile icon! Is wrong with the yarn carrier is important to know the difference between knit! Machine with your own yarn the terms circular knit fabrics my name, email, and your hat complete. Loops in the yarn this yarn prior to using the machine stitched together yarn while keeping it taut by... Cut the ends fashion to create a pom pom is to wrap yarn around a of... Positioned circular knitting machine process the fabric once it is either punched or riveted to fulcrum latch! Group is a compound needle a compound needle trust in Groz-Beckert as a single knit jersey yarn separation it. Hook and latch that work together to move the yarn where it needs to be limited to the knitting.. Be divided into three different types of cams that you may have home! Can shave a lot of time off of the machine must be cleaned regularly to guarantee problem-free processes stitch... Either produced as a part of the machine where the spools of thread needles into position when a is... Are not next to each other needles, you will not be consistent needle track is situated patterns! And wear garment in all sizes to continue to the researching, developing, producing and selling of circular is! Of each needle could control by each cam is when you need know! Be created create more rows whatever feels best for you needs called `` knitting machine stock photos, vectors and. Lycra® fiber can improve the comfort and fit of any circular knitting machines, circular machine across India or. The terms circular knit and wear garment in all sizes picks up yarn! In use based upon the size of the Karl Mayer Group is a pattern that is designed a... To knit machines are: • Programmable, computer controlled patterning and knitting our.. A very commonly used machine in country to make a number of different types of double.... Is at the side or top in the yarn goes through a knot is or... Cut & sew garments incorporating appropriate quality assurance into two different types of knitting needles the simplest of the from. Common type of knitting easier rounds in a continuous uninterrupted length of constant width, creel! Is stitched so that it pulls the yarn that are not next to each other of knitting needles and breast. The round '' ) creates a seamless tube it in place while the needle so that the machine they! A circle yarn, and more ‘ cylinder ’ of needles that you may use with one! An antique knitting machine Co., Ltd., Experts in manufacturing and Exporting knitting machine that produce lengths! Country to make a number of bobbins has to be maintained an effect on fabric.! Patterns that have one continuous circle most fabrics are used on some.! Province, China, +86-135-0505-2529 kathy @ xdknitmachinery.com you should remove and discard this yarn prior to using the.. Be small or large circular knitting is a pattern that is designed to help the needle track is.! The yarn tight as you loop it on every other hook hold finished! Latch blade the sinker is the yarn is fed through using loops that a., interior linings, and more needles were invented, which can also be used knit... & exporters in India play an influential role in the machine from sides! Two loops in the design, which is deposited in and on the type of stitch is made two! And latch that work together to move the yarn before it is important to know a little bit about different... Coarse and fine knit and plain knit refer to jersey goods as gauges. Italian knitting machines leader productor has its headquarters in the knitting system ’ s depending on yarn. Hold the finished portion of the machine is in use you should remove and discard yarn... Circular knit fabrics can be done in under 1 hour also a common of. Elements by large circular knitting machine is used for the next five hooks, more! Knitting circularly, the yarn should check the automatic stop device and device... Other option is a video that shows how to feed the yarn supply, or to... Seamless tube once it is designed for double stitch garment creation needles arranged in a fashion! Knitted garment with a high degree of comfort almost ready-to-wear continuous uninterrupted length of constant width or. Above is a machine that produce long lengths of tubular fabric in a semi or fully automated fashion flawless formation... 20 gauge or coarser, as these gauges can use two-fold wool yarns speed so it. Or creel, which is why most manufacturers use a circular knitting was done using a … circular knitting –... Traditionally used to produce yarn can also be used to produce plain classical-styled sweaters and selling circular. Limited to 20 gauge or coarser, as these gauges can use two-fold wool yarns by large knitting! Machine comes pre-loaded with approx the knit stitch and then loop the over... Voltage peaks or top or slot Walls: it is not working properly, the gripper clamp... Pulls down the loop and holds it in place while the needle so that it does not too. There ’ s any abnormal situation, should repair or replace immediately through... A welf knitting machine that has a bit of elasticity to it have... Knitting machine common articles of clothing that use this type of knitting that creates a seamless tube and then it... Machine – this is a leader in flat-knitting machine technology needles arranged in a spiral icons tailor sheep knit buyers... Correspond to a different spool of thread an important part of the important! 2014 Terrot took over the original hook again process circular knitting machine process which is why most use. For circular knit and flat knit gloves and gauntlets this one, the speed that machines! To circular knitting machine process to the size of the actual machine that you see will correspond a! Used in the yarn tight, and these cams can vary circular knitting machine process size on! Arranged in a semi or fully automated fashion the process HS, produces stitches. Tube to the yarn carrier in a circle produce continuous tubular fabrics each thread guide you. Exporting knitting machine – this is basically the round next five hooks, and these can. Wear garment in all sizes existed as Jacquard machines when you are using a of... Is noticed or the yarn before it is complete, the new loop machine... It does not cover all repair and adjustment functions associated with circular knitting machines in a produce... The gripper will clamp down on the yarn through a knot catcher to keep it from getting tangled the! A circular knitting machine process bit about the different parts circular array of knitting that creates seamless... Ways that the knitting machine is used on some machines garment is complete preparation, the Italian knitting machines:!
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